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Stephen
A. Ruffa ISBN: 0-471-38136-5 Hardcover
Michael
J. Perozziello Published: Mar 2000
"Success
is often the culmination of a series of lesser known accomplishments." -Stephen
A. Ruffa and Michael J. Perozziello
In the
Muroc, California desert over fifty years ago, a team of contractors and government
engineers along with a daring young test pilot named Chuck Yeager achieved the seemingly
impossible and broke the sound barrier. It was a brilliant, selfless team effort; one that
opened the doors for limitless advances in aviation.
Yet, once
again, this industry is faced with an apparently insurmountable barrier; not one of
performance, but of cost. To break this barrier, a team of manufacturing professionals led
by the Department of Defense's Stephen Ruffa-was given unprecedented access by the
giants of military and commercial aircraft engines and avionics production. Their mission?
Go beyond the age old focus on flying farther, faster, and higher to discover how to
effectively and permanently slash the cost of producing aircraft to allow this industry to
continue its rapid pace of advancement.
The
results of their study set the stage for a new approach that will again change the face of
this industry. These findings lauded by leaders across the industry and comprehensively
explored in Breaking the Cost Barrier prove that production variation, as opposed
to more common targets like labor utilization and inventory levels, is the chief cause of
escalating production costs.
More
importantly, they reveal how companies can control spiraling production costs by first
controlling the variability that has for too long been considered a necessary evil in
manufacturing circles.
While
much has been written about what "lean production" techniques are, Breaking
the Cost Barrier is the first book to explain how to effectively put lean techniques
into place. It presents the big picture on how you can understand and adopt the industry
proven techniques used in the lean production environment and coordinate the best into one
powerhouse variation management program. Case studies and examples showcase how these
techniques can be applied to control production variability across industries and
requirements.
Breaking
the Cost Barrier provides far more than just another plug-and-play technique for
increasing efficiency. Instead, it tells the step-by-step story of how one team of
professionals, guided by the belief that an answer was closer than anyone realized, broke
the code on production variability problems and introduced exciting, profitable, and
easily adaptable variation management methods to one of the world's most important and
noteworthy industries.
THE
NATIONAL ASSOCIATION OF MANUFACTURERS is the nation's largest broad-based industrial
trade association. The NAM is headquartered in Washington, D.C., and has regional offices
across the country. For more information on the NAM, call David W. Walker, Vice President,
Marketing and Member Services, at (202) 637-3186.
The
dramatic account of how a team of aerospace professionals attacked production variation to
slash costs by 25%
Variation
Management the identification and control of variation in production processes-is
critical to today's cost-conscious aerospace industry. Now, the story of how its
underlying framework was discovered by a team of professionals in a cooperative effort
with a range of organizations, from McDonnell Douglas and Pratt & Whitney to
Westinghouse and even the U.S. government, is chronicled in the innovative and
technique-packed Breaking the Cost Barrier.
This
fast-paced, highly entertaining book gives you a behind-the-scenes look at how you can
design and implement a system to successfully control production variability and leverage
the power of that system for your own organization. It describes what many of the
components of a variability control system are and what goals they should achieve, then
demonstrates from the inside out why each comprises an important part in the puzzle.
MRP . . .
JIT . . . kanban . . . cellular manufacturing . . . statistical process control . . . Breaking
the Cost Barrier gleans the best from each of these techniques to arrive at a
cost-cutting program unrivaled in controlling production inefficiency and cutting
production costs as we cross into the 21st century.
Praise
for Breaking the Cost Barrier
"The
authors' basic point begin by stabilizing cycle time variation is an excellent one and a
great antidote to the pervasive 'kamikaze kaizen' campaigns going on across the
industry." -Dr. James Womack, President, Lean Enterprises Institute and Coauthor of
Lean Thinking and The Machine That Changed the World
"If
you are into manufacturing improvement, be sure to check Breaking the Cost Barrier's
analysis on the importance of vigorous implementation of any improvement regimen."
-Robert W. Hall, President, Association for Manufacturing Excellence
"Breaking
the Cost Barrier spoke to my manufacturing soul. I believe the authors have hit the
mark with their identification of cycle time, inventory, and manufacturing cycle time
variation as key metrics for success. . . . I intend to make this book a part of the TC2
reading list and required reading for our manufacturing group." -Michael T. Fralix,
Corporate Vice President and
Director
of Industry Services, TC2
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anglojęzyczny jest aktualnie na półce księgarni.